Six months on from the Tianjin explosion: what are the three steps to supply chain resiliency?
The long-term consequences of such man-made disasters like the Tianjin explosion are still hard to quantify. However, the Chinese media reported that long-term economic impact of the Tianjin crisis could be as high as $8 billion.
Events such as the explosion that took place at the port of Tianjin on August 12, 2015 reinforce the need for supply chain resiliency. Immediately following the explosion, inbound ships headed to Tianjin were deterred or rerouted, and more than 30 sites with a 10 mile radius of the explosion faced supply chain disruption. Longer term disruption is likely to be significantly more.
Unforeseen, unnatural events like the Tianjin explosion can have devastating consequences. However, if organisations follow the three steps below when it comes to supply chain management, it’s likely that they’ll be able to build resilience in their system, and recover far quicker from a disruption.
1. Identifying suppliers
Identifying critical suppliers is the first step towards understanding your exposure to supply chain risk. Your company may have only a few suppliers or - like some companies - perhaps hundreds or even thousands. Your organisation may also be the supplier in another company’s supply chain. How will a disruption along that chain impact the profitability of your business? Each supplier has a unique connection to your operations and to each other. No two may be alike. You may have a good understanding of the suppliers in tier one and be aware of your vulnerabilities to disruption. But what do you know about the next tier and beyond? There may be a weak link that could spell disaster for your bottom line.
2. Identify the risks shared by your company and your suppliers
Risk factors affecting your suppliers may ultimately affect you. Once you’ve identified your key suppliers, the next step is to conduct an accurate risk assessment. The following risks apply to virtually any company.
Natural catastrophes. These risks typically include tsunamis, hurricanes and earthquakes. Suppliers based in emerging markets can be prone to natural disasters from major fault lines/flood zones/windstorm and can be significantly more exposed to extreme weather.
Social/Political/Economical factors. There has been no shortage of these issues recently, as witnessed by terrorist attacks, as well as political and economic uncertainty in a number of regions.
Market influence. Is your supplier resilient under adverse conditions? If not, disturbances to the supply of product within your supply chain could have a devastating impact on your bottom line. And what do your suppliers know about the market resilience of their suppliers? Their exposure could be your exposure. You can outsource manufacturing, however, you don’t outsource the risk.
Business practices. The supplier’s financial and management stability, as well as its internal processes and corporate governance practices, should be understood for the risk they represent. For instance, disruptions to internal operations of a supplier can easily ripple through to your organisation if not mitigated properly.
Physical plant. Loss prevention measures are as critical to your supplier’s facilities as they are to your own. The difference is you don’t manage your supplier’s facilities.
3. Loss prevention
Once you know who your suppliers are, how do you mitigate the risk they bring? This requires a deeper understanding of the suppliers’ business operations and its ability to recover from a major disruption. It is possible a supplier will be highly resilient to a disruption, owing to a solid business continuity plan and present a smaller risk than initially thought.
There are several ways to mitigate supply chain risk, through risk improvement efforts, switching to suppliers with less exposure, or by spreading the financial impact across multiple suppliers. Cultivating alternative sourcing arrangements is typically the best way. Do you have a backup for your back up?
Increasing your inventory levels (of raw materials or finished goods); bringing more production in house; increased equity investment in the supplier, to better control supply and reduce potential threats; creating business continuity planning requirements for all suppliers; planning for substitute products and service or redesigning products to allow for greater supplier flexibility are all viable options for the risk manager looking to create a strong risk management plan.
Written by Philip Johnson, Vice President – Operations Manager, London Operations at FM Global