May 17, 2020

What going on Undercover Boss revealed for DHL Express UK CEO

DHL Express
phil couchman
undercover boss
undercover boss
Freddie Pierce
5 min
Couchman learnt a lot about his workers
Follow @SupplyChainD Follow @JosephWilkesWDM DHL Express UKs Chief Executive Officer Phil Couchman(pictured, right) was able to make significant chang...

phil couchman arms folded smiling, possible cover shot reshaped for web.jpg

DHL Express UK’s Chief Executive Officer Phil Couchman (pictured, right) was able to make significant changes to the business after taking part in groundbreaking TV programme Undercover Boss.

The discovery of a “disconnect” between the call centre and some of the company’s depots or ‘service centres’ lead the Australian – who has been with DHL for 30 years in locations around the world – to set up an operations desk in the call centre, staffed by people from the service centres.

 “I plugged that gap” said Couchman, “and it has worked very successfully. I would recommend it to anybody.”

Undercover Boss UK involves the chiefs of some of the biggest companies in the world going undercover as regular staff members to see how their firms really work and how they can be improved.

Couchman, whose 18,000 employee-strong UK company is an arm of the €50 billion plus turnover global giant Deutsche Post, learnt a number of things from the experience. He came across pay discrepancies across the organisation’s locations, saw first-hand the strenuousness of heavy lifting in depots, employees kept on casual contracts and drivers in rural locations struggling without satellite navigation devices.

A valuable lesson

Couchman said he made moves to rectify the issues he found but, more than that, his time on the show proved the need to be close to employees.

“There is no silver bullet,” he said, “but you have to structure your organisation so that you and managers throughout have good communication and an open, fair, free dialogue with people.

“Not everybody does it that way and some of our competitors have a particularly hierarchical way of doing things. It is all done by absolute adherence to rules and regulations and processes, which is fine, you have to have them but you must be careful not to stifle creativity.

“Being on the show prodded my professional conscience.Although we encourage open dialogue and open office door – and I don’t like hierarchies anyway – there is always that some barrier no matter how hard you try and you won’t see beyond it unless you are truly one of them, if I can put it that way.

“I learnt that the more you can talk to people the more enthusiastic they are about the business and the more ideas they have got for DHL – little things – to make it better.”

leipzig hub packages reshaped for web.jpg

Industry future

As a CEO with 33-years experience in express delivery, Couchman is well positioned to pass comment on the current state of the industry and offer his insight into what lies ahead.

Online retailing, said the CEO, has had a tremendous impact, with sectors such as sports apparel, merchandising and everything from fashion to bicycle parts carrying out almost their entire sales volume online and pushing a lot of work through DHL’s network.

Couchman said: “The website is clearly the shop window. That’s where the most notable action is for the express industry and for those of us with our own dedicated air network and customer clinics  all around the world, that sets us aside to a large extent from the freight forwarders of this world.”

So how will this shape the future of the express industry?

“What I reckon will happen,” said Couchman, “all exporters will see more shipments being ordered online and delivered directly to the customer in a different country and that is where the express industry is in a very happy place.

“The key strength of the express industry of DHL is its own network, so we have our own aircraft that operate to hubs all round the world and then gateways that clear them for that particular country and feed into the ground network. So, unlike air freight, sea freight and the processes around both, the express industry is actually unique and I think if you assume the express industry will continue to invest in its fleets and its networks, to keep pace with online commerce, I think you are going to see more and more business coming on to the express networks.”

Adapting to change

DHL Express UK’s recent success, said Couchman, is a “good barometer for what is going on out there”.

The company has seen an increase in volume in the number of shipments it has to handle due to the international market-nature of online retail. Investment has been seen in the on-the-ground operation, in the courier fleet and depots, on such things as the process flows and the mechanical handling equipment. 

DHL’s hubs and gateways for exporting and importing have been made bigger, along with the fleet, with more and bigger aircraft, with a surge in this area over the past three years.

Another investment that has had to be made is in insuring that the company can meet the challenge set by an increased number of shipments being delivered to homes across the world, as many of those orders are from private addresses and consumers. A big investment in things such as SMS text message and email pre notification has taken place therefore.

One thing Couchman sees replicated across the industry is the development of service points and drop points, whereby relationships with other companies in various parts of the world are nurtured in order to expand a company’s service-point footprint.

For example, DHL has recently finalised a partnership with Mondial, where the Dutch company will offer the use of 4,000 service points in locations such as France.

dhl truck on highway brighter.JPG

Big feet

This is a typical example of methods currently employed by courier companies like DHL in expanding its footprint and adapting to the modern demand.

Couchman said: “Everywhere you look you will find that, in one way or another, companies in our industry are trying to increase their footprint, so they will do it through a relationship like that and they will be doing it through static stations like pack stations.

“In Germany, we have thousands of DHL pack stations, which are modular stations, similar to BuyBox here in the UK which enable a customer to have electronic access to his particular box, located in a railway station, the back of a supermarket or gas station and the shipment will be delivered there and he can pick it up. It is something that seems to have really exploded in the last couple of years.

“The traditional road network, door-to-door delivery and so on do come under pressure. It is important to note that, while our fundamental model is door to door, we are facilitating the handing of shipments over instead of delivery to a residence.

“I would say, recently, there is more focus on expanding than anybody has ever seen before.”

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Jun 19, 2021

Driver shortages: Why the industry needs to be worried

Rob Wright, Executive Director...
4 min
Logistics professionals need urgent solutions to a shortage in drivers caused by a perfect storm of Brexit, COVID-19 and compounding economic factors

While driver shortages are a global problem, with a recent survey from the International Road Transport Union suggesting that driver shortages are expected to increase by 25% year-on-year across its 23 member countries, the issue has very much made itself felt for UK businesses in recent weeks. 

A perfect storm of factors, which many within the industry have been wary of, and warning about, for months, have led to a situation wherein businesses are suddenly facing significant difficulties around transporting goods to shelves on time, as well as inflated operating costs for doing so. 

What’s more, the public may also see price rises as a result due to demand outmatching supply for certain product lines, which in turn brings with it the risk of customer dissatisfaction and a hit to brand and stakeholder reputation. Given that this price inflation has been speculated to hit in October, when the extended grace period on Brexit customs checks comes to an end, the worst may be yet to come.

"Steps must be taken to make a career in the industry a more attractive proposition for younger drivers, which will require a joint effort from government, industry bodies, and the sector as a whole"

That said, we have already been hearing reports of service interruption due to lack of driver availability, meaning that volumes aren’t being transported, or delivered, to required schedules and lead times. A real-world example of this occurred on the weekend of 4-6 June with convenience retailer Nisa, with deliveries to Nisa outlets across the UK affected by driver shortages to its logistics provider DHL.

But where has this skills shortage stemmed from? 

Supply is the primary issue. Specifically, the number of available EU drivers has decreased by up to 15,000 drivers due to Brexit alone, and this has been further exacerbated by drivers returning to their home country during the COVID-19 pandemic, as well as changes to foreign exchange rates making UK a less desirable place to live and work. This, alongside the recent need to manage IR35 tax changes, has also led to significant inflation in driver and transport costs.

COVID-19 complications have also meant that there have been no HGV driver tests over the past year, meaning the expected 6,000-7,000 new drivers over the past year have not appeared. With the return of the hospitality sector we understand that this is a significant challenge with, for instance, order delivery lead times being extended.

It is little surprise, therefore, that the Road Haulage Association (RHA) earlier this month became the latest in a long line of industry spokespeople to write to the government about the driver shortage for trucks. The letter echoed the view held by much of the industry, that the cause of this issue is both multi-faceted and, at least in some aspects, long-standing. 

So, many in the industry are in agreement as to the driving factors behind this crisis. But what can be done? 

Simply enough, outside of businesses completely reorganising their supply chain network, external support is needed. In the short-term, the government should consider providing the industry with financial aid, and this can also be supported more widely with legislative change. 

Specifically, immigration policy could be updated to place drivers on the shortage occupations list, which would go some way towards easing the burden created by foreign drivers returning to their home countries. Looking elsewhere, government should also look for ways to increase the availability of HGV driver tests after the blockage created by the coronavirus lockdowns.

Looking more long-term, steps must be taken to make a career in the industry a more attractive proposition for younger drivers, which will require a joint effort from government, industry bodies, and the sector as a whole. As it stands, multiple sources suggest that the average age of truck drivers in the UK is 48, with only one in every hundred drivers under the age of 25. We must therefore do more to increase the talent pipeline coming into the industry if we are to offset more significant skills shortages further down the line. 

On the back of a turbulent year for the supply chain industry, it has become increasingly clear that the long-foretold shortage of drivers is now having a tangible and, in places, crippling effect on supply chains. 

Drivers, and the wider supply chain industry, have rightly been recognised for the seismic role they played in keeping the nation moving and fed over the past year under unprecedented strain. If this level of service is to continue, we must now see Government answer calls to provide the support the sector needs, and work hand-in-hand with the industry to find a solution. If we do not see concrete action to this effect soon, we are likely to be in for a turbulent few months. 

Rob Wright is executive director at SCALA, a leading provider of management services for the supply chain and logistics sector

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